It's been about two years since we did the kitchen. Since then my mental to do list has had on it "Route some drainage grooves in to the worktop. For various reasons (mostly that I didn't have the balls to) I've been putting this off until now. Eyes right and you'll see I managed to get it done.
At first I'd thought I'd need a jig to do this. The only one I could find was on Screwfix and cost £90. For something I'm only going to use once I couldn't bring myself to spend that much and have been looking for a cheaper alternative ever since.
Having not found one I decided there was only one thing left for it - take the advice given to me in this USENET post and make my own jig. Turns out it wasn't all that hard and was also fun to boot!
Here it is:
You can probably tell that it's made out of a piece of door frame casing I had left over. The two pieces are set apart by the exact width of my router and then were clamped and screwed and glued together with the bits of wood you see at each end.
On the under-side it looks like this:
The bits of plastic you see are joist spacers and are colour-coded by size. The red ones are 5mm high. The blues are 3mm and the yellow 1mm. The are spaced so as to give an even rise of 5mm over the 500mm length of the groove.
I'd setup the router beforehand so that at the far end of each groove it just touched the worktop. This means the grooves go from being 5mm deep to a nice flush finished where it come out at the other end.
In the photo above you can see Karen is standing on the other end. As we could only work in-situ this was my only way of "clamping" both ends.
Here's the work in progress:
Note that I'd worked out beforehand how to space them all and had started on the centre one before working outward in each direction.
All that was left to do was a light sanding and a few coats of Danish oil before it looked like this:
In a few months the sun will have darkened it to the match the surrounding wood and all we be good.
I write this blog post for a few reasons:
- It's been way too long since the last entry and high time I started posting regular updates.
- I want to show-off at what a clever boy I've been.
- To help others. This is the main reason why and the reason I write most of what I write on the web. In doing this I couldn't find any other guide (no matter how short) on doing this. So, by writing this I hope somebody else will Google it one day it will give them the courage to do it for themselves. If I can do it, so can you.
Obviously this is a short entry and doesn't cover everything I did. What I should mention I did (and strongly advise you do) is practice. Practice, practice and then practice some more. I had an off-cut of the worktop that I could mess about with.
Do not try your jig out on your worktop until you're happy with it!
Good luck. Any questions, let me know.




Is it me or are the images to this article not there when I double click on a image it comes up with http://6a.typepad.com/images/missing.gif.
David
Posted by: David Wall | June 04, 2007 at 02:04 PM
Bloody Typepad! Only went and deleted all my images didn't they. Long story, but their system thinks it's cleverer than it obviously is.
Thanks for letting me know David. Back now.
Jake
Posted by: Jake Howlett | June 04, 2007 at 02:24 PM
Nice tights Jake, combining two hobbies in one job. Like your style.
Posted by: Marcus | June 04, 2007 at 06:28 PM
My wife would have killed me if I'd even attempted working on the draining board without moving the fruit and crockery away from harm!
Posted by: Paul | June 04, 2007 at 09:35 PM
Hi Jake, just to say, you are a very clever boy, could do with you at my house to work through my mental list. Didn't think my brain could hold a list as long as mine! Just need some advice if you can help. We have similar benches from Ikea(the cheap ones). I have given them 3 coats of Junckers Rustic Oil but after 2 weeks the benches that get the most traffic needed oiling again (I did rub the oil in afer painting it on). The finish on your benches looks far superior. 1-Is the colour of your benches due to the Danish oil or the type of wood(they are much darker than mine)? 2-If I used Danish oil on mine would I have to sand the Junckers off first? 3- Do you paint the Danish oil on and leave it to dry or rub it in? 4- How many coats to get the finish you have achieved? Thanks Jake and send my love to everyone,Deb. ps Karens choice of hosiery, pop socks or Janet Reager lace tops? Hope for your sake it's the latter.
Posted by: Deb the makem | June 06, 2007 at 09:09 AM
Hi Deb,
I can't remember exactly, but there must be getting on for a dozen coats of oil on it. It was bear wood at first.
I rubbed a coat of Danish oil on using a soft rag, left it a day, lighly sanded it and added a new coat. Repeat the process each day for a week or so.
It's lasted almost two years now. Worth trying!
jake
Posted by: Jake Howlett | June 06, 2007 at 11:28 AM
Just found your blog, spent hours reading it, totally hooked now.
Great to see someone else doing a building blog.
Peter
Posted by: Peter | June 22, 2007 at 09:51 AM
Used Overmat hardwax oil for mine - made in Holland by floor service. sell it at work for flooring, but only 2 coats needed on a solid beech work top and it lasted 2 years. Also used it for exterior decking and teak furniture, but only good for one season.
Posted by: wood floor guy | January 29, 2009 at 08:05 PM
Great guide.... I'm about to do the same to my worktop, I'll let you know how I get on. By the way, what did you use to cut out the section for the sink, jigsaw?, router?
Posted by: kongomush | August 28, 2009 at 12:14 AM
Hi Kongo. If I remember right it was a jigsaw.
Posted by: Jake Howlett | August 28, 2009 at 06:17 AM